Maintenance is always a headache for the industries. Be it small or big, every company needs to incorporate the cost of maintenance in its balance sheet. For big industries, the cost goes higher and for small ones the cost stays relatively small. But regardless, the maintenance aspect always plays a crucial part in overall health of the system. With sound maintenance, a system works at. Optimal level thus increased production and with inefficient maintenance, the system may waste energy and resources thus leading to negative production costs.
That’s why maintenance is always integral part of the industry. And this maintenance is carried out different manner. Predictive maintenance is one the measures through which, the health of the system is kept on check and thus leading to even more production.
1. Prevent a disaster: predictive maintenance can prevent a. Disaster by making it know beforehand that the system may fail in near future. There are various elements of the system checking upon which could give a overall picture of the health of the system. For example, a. System built with pumps and rotors, the vibration level could indicate a future failure. These aspect can be anything including infra red technology to check temperature of the various components in order to assess their performance level.
2. Cost effective: simply speaking, predictive maintenance in short term, is a bit more costly than reactive maintenance which deals with, maintenance of the system when the failure actually occurs in contrast to predictive maintenance where maintenance is carried out on predictions of failures. But in long term, the predictive maintenance could yield saving much money than reactive maintenance as, in reactive maintenance, at times cost could go up to mountains depending upon the level of failure. With companies like proaxion around – it is not that expensive, you can check them out at http://www.proaxion.io/ Since the system was already working at Mon optimal level due to inefficiency of some components, it may lead to hazardous environment to the other components and lead to failure of the various parts of the system one by one, which in turn, can lead to overall decrease in life cycle of the system. But predictive maintenance can simply prevent that by assessing the faulty components and replacing them, could prevent further damage into the system. Just a simple example, a. Motor was creating friction due to misalignment of the inside parts. Since it was working, a reactive maintenance will let it go signaling there was no need of maintenance. But predictive maintenance will assess the system faulty and weed out the components which were at fault.
3. Predictive maintenance increases the life of the system: this is actually obvious. Reactive maintenance deals with repairing when there are needed. Sometimes it may be needed to replace the while system since, it was difficult to replace the various components and it is better to change it, than to repair it. But with predictive maintenance coming into play, every individual component could be assessed and hence it is able to pin point where the fault lies. Simply changing only that component could increase the life cycle.
4. Save time and resources: when a disaster occurs, at times the whole system could come into a halt thus stopping the production all together. While it takes time to repair the system, it can significantly decrease the efficiency level of. Other related resources. Since production is stopped for a period, profits will also take a hit. Predictive maintenance prevents it by letting one know about the disaster beforehand so that needed precautions are made before disaster can even occur. Thus production remains unaffected and overall, it gives support to the system that no other maintenance can give.